ACSR Conductor

ACSR conductor has a wide range of applications. Suitable for transmission lines of various voltage levels.

Long-distance power transmission
Rural electrification
High-voltage transmission
Transmission in harsh environments

    Application

    ACSR conductor has a wide range of applications, suitable for transmission lines of various voltage levels. AAC,AAAC,ACSR, ACAR conductor have been widely used in power transmission lines with various voltage levels,because they have such good characteristics as simple structure,convenient installation and maintenance,low cost large transmission capacity. And they are also suitable for laying across rivers and valleys where special geographical features exist. Some common applications of ACSR conductors include:

    Long-distance power transmission:

    ACSR conductors are ideal for long-distance transmission of electricity due to their high strength-to-weight ratio and ability to carry high currents.

    Rural electrification:

    ACSR conductors are commonly used in rural areas where overhead transmission lines are the most practical and cost-effective option for electrification.

    High-voltage transmission:

    ACSR conductors are capable of transmitting high voltages, making them suitable for high-voltage transmission lines.

    Transmission in harsh environments:

    ACSR conductors are durable and can withstand harsh environmental conditions, such as extreme temperatures, wind, and ice, making them suitable for transmission in such environments.

    Transmission in earthquake-prone areas:

    ACSR conductors are also suitable for transmission in earthquake-prone areas due to their ability to withstand the tension of the electrical load.

    Construction

    The structure of an ACSR (Aluminum Conductor Steel Reinforced) conductor consists of a central steel core surrounded by one or more layers of aluminum wires. The steel core provides mechanical strength and support to the conductor, while the aluminum wires provide electrical conductivity.

    The steel core is typically made up of several high-strength steel wires twisted together to form a single stranded core. The number and size of the steel wires in the core depend on the size and capacity of the ACSR conductor. The steel wires are usually coated with a thin layer of zinc to protect them from corrosion.

    The aluminum wires are stranded around the steel core in a helical pattern, forming one or more layers. The aluminum wires are usually made of high-purity EC-grade aluminum, which has high conductivity and is lightweight. The number and size of the aluminum wires in the layers also depend on the size and capacity of the ACSR conductor.

    The steel core and the aluminum layers are held together by a thin layer of grease, which helps to prevent corrosion and minimize friction between the different components of the conductor. The entire structure is then coated with a layer of zinc to protect it from corrosion.

    Standards

    ASTM — B 230, ASTM — B 231, TS IEC 1089, DIN48201, BS 215.

    Service

    (1).The permissible long-time operating temperature for aerial conductor is 70°C.

    (2).Under the circumstance that rare climate is occuring and ice coverage rate low in heavy ice area,the biggest stress of cable at the lowest point of the sag should not exceed 60% of the short-time destructive power.

    (3).When connecting conductors,the conductor beside the connecting tube can’t be prominent.Otherwise,the force on the operating conductors will be unbalanced.After connectors are install,the connecting tube should be painted by moisture-proof varnish in order to protect it from corrosion.

    (4).Under installaion,the arc downing stress of all the conductors should be the same.With in the permissible distance of crossing buildings or dropping to the ground,the stress can be 10-15% higher than regular stress.

    Specification

    Nominal Area(mm2)Stranding Wire No.and Dia.(No./mm)Calculated Area(mm2)ApproxOverall Dia.(mm)ApproxWeight(kg/km)Calculated Min.Breaking Load(KN)Calculated D C Resistance at 20oC(Ω/km)Code Name
     Al.St.Al.St.Total.
    206/2.111/2.1120.983.5024.486.3384.857.901.368Squirrel
    256/2.361/2.3626.244.3730.627.08106.109.611.0930Gopher
    306/2.591/2.5931.615.2736.887.77127.8011.450.9077Weael
    406/3.001/3.0042.417.0749.489.00171.5015.200.6766Ferret
    506/3.351/3.3552.888.8161.7010.05213.8018.350.5426Rabbit
    606/3.661/3.6663.1210.5273.6410.98255.3021.770.4546Mink
    6012/2.597/2.5963.2336.88100.1012.95463.6052.940.4566Skunk
    7012/2.797/2.7973.3742.80116.2013.95538.1061.200.3936Horse
    706/4.091/4.0978.8413.1491.9812.27318.9027.050.3639Raccon
    1006/4.727/1.57105.0013.55118.5014.15394.3032.700.2733Dog
    15030/2.597/2.59158.1036.88194.9018.13725.7069.200.1828Wolf
    15018/3.351/3.35158.708.81167.5016.75505.7035.700.1815Dingo
    17530/2.797/2.79183.4042.80226.2019.53842.4079.800.1576Lynx
    17518/3.611/3.61184.3010.24194.5018.05587.6041.100.1563Caracal
    20030/3.007/3.00212.1049.48261.5021.00973.8092.250.1363Panther
    20018/3.861/3.86210.6011.70222.3019.30671.4046.550.1367Jaguar
    25030/3.357/3.35264.4061.70326.1023.451214.00111.400.1093Bear
    30030/3.717/3.71324.3075.67400.0025.971489.00135.700.08912Goat
    30018/4.787/1.68323.1015.52338.6024.161012.0069.640.08914Batang
    35054/3.007/3.00371.7049.48431.2027.001443.00120.700.07572Bison
    40054/3.187/3.18428.9055.59484.5028.621022.00131.900.06741Zebra
    45030/4.507/4.50447.00111.30588.3031.502190.00198.300.06057EIK
    45054/3.357/3.35476.0061.70537.3030.151800.00146.200.06074Camel
    106/1.501/1.5010.621.7712.394.50434.132.7060Mole
    356/2.791/2.7936.666.1142.778.3714913.170.7822Fox
    756/3.391/3.3975.0012.5087.5011.9730425.760.3825Beaver
    856/4.221/4.2283.9413.9997.9312.6633928.800.3419Otter
    956/4.501/4.5095.4015.90111.3013.5038632.700.3007Cat
    1056/4.721/4.7214.1617.50105.0014.1642435.900.2733Hare
    1057/4.397/1.93105.9520.48126.4314.5745041.000.2702Hyena
    1306/5.287/1.75131.3716.84148.2115.8149240.800.2184Leopard
    13026/2.547/1.91131.7420.06131.7415.8952046.300.2191Coyote
    13018/3.051/3.05131.587.31138.8915.2541930.000.2190Couqar
    13030/2.367/2.36131.2230.62161.8416.5260258.000.2202Tiger
    24030/3.187/3.18238.3055.60293.9022.261094100.500.1213Lion
    52854/3.537/3.35528.5068.50597.0031.771996161.000.0547Moose
    Range of DiameterTolerance of Dia. Tensile Strength≮Min.Elongationin.Resistivity at 20oC≯
    (in.)(mm)(mm)Average(N/mm2)Individual(N/mm2)Average(%)Individual(%)Average(Ωmm2/m)Individual(Ωmm2/m)
    0.2100-0.18015.334-4.575+1%1651592.12.00.0281720.028264
    0.1800-0.15014.572-3.813+1%1651592.01.90.0281720.028264
    0.1500-0.14013.810-3.559+1%1691621.91.80.0281720.028264
    0.1400-0.12013.556-3.051+1%1721621.81.70.0281720.028264
    0.1200-0.11013.048-2.797+1%1761651.71.60.0281720.028264
    0.1100-0.10012.794-2.545+1%1791691.61.50.0281720.028264
    0.10002.540+1%1861761.61.50.0281720.028264
    0.0999-0.09012.537-2.289+0.0251861761.61.50.0281720.028264
    0.0900-0.08012.286-2.035+0.0251901791.61.50.0281720.028264
    0.0800-0.07012.032-1.781+0.0251931831.61.40.0281720.028264
    0.0700-0.06011.778-1.527+0.0251971861.51.30.0281720.028264
    0.0600-0.05011.524-1.273+0.0252001861.41.20.0281720.028264

    Delivery

    The packaging style of wires and cables including coil packaging, reel packaging, wooden drum packaging and iron-wood drum packaging, usually overhead bare conductors used reel packaging, wooden drum packaging and iron-wood pallet packaging. The packaging style is mainly based on the length and weight of the cables , we customize the satisfactory packaging method based on customers’ needs.

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